A quick spin around the Gypsum patents The humble gypsum board is undergoing a quiet but profound transformation. What was once a simple commodity is now the subject of intense engineering, where chemistry and mechanical precision meet to address the modern demands of sustainability and structural integrity. The journey begins at the molecular level, where new processes for producing alpha-calcium sulphate hemihydrate are refining how we manage impurities under pressure to create superior base materials. In the factory, the focus is shifting toward specialized layers and structural additives. We are seeing methods of forming gypsum panels with specific starch layers created through high-shear mixing, while others are incorporating polystyrene beads to create lightweight plasters without sacrificing volume. The chemistry of the core is also becoming more sophisticated; the inclusion of maleic anhydride polymers, as seen in recent developments from bo...
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Showing posts from January, 2026
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Building with AI is easy - understanding the consequences - less so I am currently building out the GypSynth platform. There are many AI based capabilities - most of which add value to news, patent and scientific intelligence in the Gypsum space. Today however, I hit my first IP based dilemma... The GypSynth platform tracks Gypsum Industry patents via a set of WIPO feeds. When alerted, it requests documents from the prosecution dossier, to generate a full prosecution history, analysis, likely next moves in the examination - and a suggested scope of the final granted patent. Nice - but in the last patent it processed, it detected an issue in the examiner's interpretation of the prior art. If this was not detected by the assignee - it could be valuable intel (the AI even asked if I wanted it to draft a response to the examiner) ...... But "one man's meat is another man's poison" Unwittingly, I now have a disruptive tool - and one I could deploy at scale. But befor...
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Gypsynth: Synthesizing Gypsum Science through Artificial Intelligence Welcome to the inaugural post of Gypsynth . This platform documents the intersection of advanced chemical engineering and Generative AI, specifically tailored for the global gypsum industry. The objective is clear: transform the fragmented landscape of technical publications, patent filings, and industry news into a coherent, actionable knowledge base. The Vision: Why Gypsynth? The gypsum industry operates on precise material science—optimizing hydration kinetics , managing thermal diffusivity , and mastering the phase transitions between $CaSO_4 \cdot 2H_2O$ (Dihydrate) and $CaSO_4 \cdot \frac{1}{2}H_2O$ (Hemihydrate). Despite this technical depth, the industry's knowledge remains siloed within vast databases of IP and academic research. Gypsynth leverages Large Language Models (LLMs) to ingest, categorize, and synthesize this data, providing technical entities with a competitive edge in product and process d...